Duerkopp Adler 841-27 Operations Instructions

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Contents Page:
Preface and General Safety Information
Part 1: Operating Instructions Class 841-27
1. Product Description
1.1. Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Short Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.1 Sewing Machine Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2.2 Feed Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.3 New DÜRKOPP-ADLER-Controls (DAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2. Technical Data
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. Switching On/Off
3.1 Switching On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Switching Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4. Operating the Sewing Machine Head
4.1 Threading the Needle Thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2 Winding the Underthread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.3 Inserting the Bobbin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.4 Changing the Needle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.5 Regulating Sewing Arch Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.6 Setting the Buttonhole Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.7 Setting the Number of Stitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.8 Replacing and Setting the Knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.9 Replacing and Setting the Knife (Cutting Block) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.10 Replacing the Plastic Cutting Plate (only with Cutting Block) . . . . . . . . . . . . . . . . . . . . . 18
4.11 Needle Thread Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5. Feeding and Sewing
5.1 Reference Position - Starting the Sewing Procedure - Voiding the Feed Procedure . . . . . . . . 21
5.1.1 Reference Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1.2 Selecting a Sewing Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1.3 Starting the Sewing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1.4 Voiding the Feed Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.5 Continuing Sewing after Thread Breakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.6 "No Material under Light Barrier" Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Bobbin Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 Underthread Bobbin Empty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.4 Re-sewing of Buttonholes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.5 Setting of the Clearance of the Buttonholes to the Positioning Edge . . . . . . . . . . . . . . . . . 27
5.6 Programming the Arrangement of the Buttonholes . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.7 Removing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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Summary of Contents

Page 1 - Contents Page:

Contents Page:Preface and General Safety InformationPart 1: Operating Instructions Class 841-271. Product Description1.1. Proper Use . . . . .

Page 2

4.4 Changing the NeedleCaution Risk of Injury !Turn off the switch 1 of the sewing machine head.Change the needle only with the sewing machine head tu

Page 3 - 1. Product Description

4.6 Setting the Buttonhole LengthCaution Risk of Injury !Turn off the switch of the sewing machine head.Change the buttonhole length only with the sew

Page 4 - 1.3 Optional Equipment

4.7 Setting the Number of StitchesCaution Risk of Injury !Turn off the main switch!Change the number of stitches only with the machine turned off!–Pul

Page 5 - 2. Technical Data

4.8 Replacing and Setting the KnifeCaution Risk of Injury !Turn off the main switch! The sewing arch must be in the base position otherwise the knifes

Page 6 - 3. Switching On/Off

ATTENTION !During the use of the setting program do not turn on the handwheel orthe hand crank!–If necessary, lower the sewing arch by pressing the F3

Page 7

4.9 Replacing and Setting the Knife (Cutting Block)Caution Risk of Injury !Turn off the main switch! The sewing arch must be in the base position othe

Page 8 - 4.3 Inserting the Bobbin

ATTENTION !During the use of the setting program do not turn on the handwheel orthe hand crank!–If necessary, lower the sewing arch by pressing the F3

Page 9

4.11 Needle Thread TensionAt the factory the machine head is set so that buttonholes withflat-form tacking and raised-form buttonhole seams are sewn.P

Page 10 - 4.4 Changing the Needle

–Set the tacking tension 6 so that, during the sewing procedure, thegreatest possible quantity of needle thread from the yarn spool isused without the

Page 11

5. Feeding and Sewing5.1 Reference Position - Starting the Sewing Procedure - Voiding the Feed Procedure5.1.1 Reference PositionFor the operational re

Page 12

Contents Page:6. Maintenance6.1 Cleaning and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 13

5.1.4 Voiding the Feed ProcedureThe feed procedure can be voided for making corrections:–Strike numeric key "3" on the control panel.orif th

Page 14

2. New feed–Select the symbol at the left with the arrow keys "×" and "Ø".–Strike the enter key.The advancing device swings to the

Page 15

5.1.6 "No Material under Light Barrier" DisplayThe light barrier 1 checks if material is present. If no material liesunder the light barrier

Page 16

5.2 Bobbin ChangeThe specified value (number of button holes) is shown with thenumeric key "2".–The symbol at the left appears in the displa

Page 17 - 4.11 Needle Thread Tension

5.4 Re-sewing of ButtonholesIndividual buttonholes of a buttonhole facing can be re-sewn with the"Re-sewing of Buttonholes" function. The re

Page 18

5.5 Setting of the Clearance of the Buttonholes to the Positioning EdgeThe clearance of the buttonholes to the positioning edge can be setwith the set

Page 19 - 5. Feeding and Sewing

6. MaintenanceCaution Risk of Injury !Turn off the main switch.The maintenance of the sewing unit may only be conducted when the machine is turned off

Page 20

6.2 LubricationCaution Risk of Injury !Oil can cause skin rashes.Avoid longer skin contact.After contact wash yourself thoroughly.ATTENTION !The handl

Page 21

1. Product Description1.1 Proper UseThe DÜRKOPP ADLER 841-27 is a sewing unit which can properly beused for the sewing of light to medium weight mater

Page 22

1.2.2 Feed UnitThe feed unit is prepared for connection to an in-house vacuum unit. Avacuum distributor with filter is available as optional equipment

Page 23 - 5.3 Underthread Bobbin Empty

2. Technical DataMachine head: Class 577-1111Needle system: System 265(slight ball point)Needle thickness: [Nm] 70 to 100, Standard 80Yarns: [Nm] synt

Page 24 - 5.4 Re-sewing of Buttonholes

3. Switching On/Off3.1 Switching OnFor the operational readiness of the sewing unit the feed rail must berun into the reference position once after sw

Page 25 - 5.7 Removing Material

4. Operating the Sewing Machine Head4.1 Threading the Needle ThreadCaution Risk of Injury !Turn off the main switch 1 of the sewing machine head !Thre

Page 26 - 6. Maintenance

4.2 Winding the Underthread–Place the yarn spool on the yarn stand. –Thread the underthread as shown in the illustration.–Place the bobbin on winder 1

Page 27 - 6.2 Lubrication

Threading the bobbin –Insert a full bobbin into the bobbin case top, the bobbin mustthereby turn counterclockwise when the underthread is pulled off.

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