Duerkopp Adler 806 User Manual

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Contents Page:
Part 2: Installation instructions class 806
1. Items of the sewing unit delivered
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Installing the sewing unit
2.1 Transport safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Balancing the sewing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Assembling the reel stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Assembling the stacker plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5 Assembling the DAC control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Covers
3.1 Removing the covers above the table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Removing the covers below the table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Fitting the covers above the table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4 Fitting the covers below the table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4. Electrical connection
4.1 Checking the nominal voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Checking the step-motor setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5. Pneumatic connection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6. Refilling the oil
6.1 Head no. 806-121 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.2 Head no. 806-111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.3 Regulating the lubrication of the shuttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.4 Lubricating wicks and felts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7. Initial operation
7.1 Checking the machine adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.2 Selecting the machine class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.3 Residual thread monitor (only 806-121) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.4 Transfer plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.4.1 Setting reference point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.4.2 Position balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.4.3 Carrying out the position balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.5 Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
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Summary of Contents

Page 1 - Contents Page:

Contents Page:Part 2: Installation instructions class 8061. Items of the sewing unit delivered . . . . . . . . . . . . . . . . . .

Page 2

5. Pneumatic connectionCAUTIONThe following instructions must be observed if the pneumatic control isto function properly.The compressed-air ductwork

Page 3 - 2. Installing the sewing unit

6. Refilling the oilThe oil reservoir should be filled only with ESSO SP-NK 10 or anequivalent oil of the following specification:–viscosity at 40°C :

Page 4 - 4 5

6.2 Head subclass 806-111–Check the oil level in the sight glass 2.The oil level must be between the middle and the upper rim of thesight-glass eye.–F

Page 5

6.4 Lubricating wicks and feltsDuring the installation of the unit or after an extended period ofstandstill the wicks and felts should be soaked in oi

Page 6 - 3. Covers

7. Initial operationNOTE !Prior to the initial operation of the 806 it is absolutely necessary tocheck the machine adjustments. Check particularly the

Page 7

7.4 Transfer plate7.4.1 Setting the reference pointRule and control–Activate the function "Reference travel".The transfer carriage perform

Page 8

7.4.2 Position balancingNote: The sticker on the machine shows the coordinates of the positionsexisting at the moment of machine delivery. The symbol

Page 9 - 4. Electrical connection

7.4.3 Carrying out the position balancingPreparing the transfer plate–By means of the reflecting foil, having a diameter of about 5 mm,cover the numb

Page 10 - 5. Pneumatic connection

Position balancing for the upper sewing position–The transfer carriage will move towards the lower sewing position.–By means of the function "Lif

Page 11 - 6. Refilling the oil

7.5 Test runFollowing the installation, conduct proceed to a test run.–Thread the needle. (see chapter 6 of the Operating Instructions)–Insert the fu

Page 12 - 6.2 Head subclass 806-111

1. Items of the sewing unit deliveredThe items delivered depend on your order. Before installing the unitplease check whether all parts required have

Page 13

2. Installing the sewing unitCAUTIONThe sewing unit may only be installed by skilled personnel.2.1 Transport safety devicesThe following units are se

Page 14 - 7. Initial operation

2.2 Balancing the sewing unitThe four feet 6 serve to centre the sewing unit. Make sure that theweight is evenly distributed on the four feet.–Place a

Page 16

3. Covers3.1 Removing the covers above the tableMake absolutely sure to remove the covers above the table in theorder described below.Cover 6 sewing h

Page 17

91011567812348

Page 18

3.3 Fitting the covers above the tableMake absolutely sure to assemble the covers in the order describedbelow. Cover 1 folding station–Put the cover i

Page 19 - 7.5 Test run

4. Electrical connectionCAUTIONAll work on the electrical equipment of the sewing unit may only becarried out by skilled electricians or persons speci

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