Duerkopp Adler 806 Service Manual

806NOperating Manual

Performance description8 Operating manual 806N Version 00.0 - 12/20122 Performance descriptionThe Dürkopp Adler 806N is a CNC-controlled sewing unit

Set-up instructions98 Operating manual 806N Version 00.0 - 12/20126.5.2 Installing the thread reel holderDue to the height the thread reel holder is

Set-up instructionsOperating manual 806N Version 00.0 - 12/2012 996.5.3 Electrical connectionThe power cable is already installed on the machine. On d

Set-up instructions100 Operating manual 806N Version 00.0 - 12/2012 Figure 68: Connection to the pneumatic systemConnect the compressed air as follo

Set-up instructionsOperating manual 806N Version 00.0 - 12/2012 101• 9047 000013 - 2 liters• 9047 000014 - 5 litersOiling the wicksand feltThe wicks a

Set-up instructions102 Operating manual 806N Version 00.0 - 12/20121. Release the screws on the head cover.2. Remove the head cover.3. Oil the wick

DecommissioningOperating manual 806N Version 00.0 - 12/2012 1037 DecommissioningA number of activities must be performed if the machine is to be shut

Packing, transportation104 Operating manual 806N Version 00.0 - 12/20128 Packing, transportationThe aspects relating to packing and transportation a

Packing, transportationOperating manual 806N Version 00.0 - 12/2012 10511. Fasten the polystyrene foam between the protective bar and edge folding fra

Packing, transportation106 Operating manual 806N Version 00.0 - 12/20128.3 Transporting the machineFit the transport locks before transporting the m

DisposalOperating manual 806N Version 00.0 - 12/2012 1079 DisposalThe machine must not be disposed of in the normal household waste.The machine must b

Performance descriptionOperating manual 806N Version 00.0 - 12/2012 92.3 Technical dataTechnical data 806N-121Stitch type 301 (double lockstitch) Sew

Glossary108 Operating manual 806N Version 00.0 - 12/201210 GlossaryTerm ExplanationAir suction The air suction is located in the sewing material sup

GlossaryOperating manual 806N Version 00.0 - 12/2012 109Sewing material supportThe sewing material support extends from the edge folding station to th

Glossary110 Operating manual 806N Version 00.0 - 12/2012

Operating manual 806N Version 00.0 - 12/2012

DÜRKOPP ADLER AGPotsdamer Str. 19033719 BielefeldGermanyPhone +49 (0) 521 925 00E-Mail: [email protected] to de

Performance description10 Operating manual 806N Version 00.0 - 12/20122.4 Additional equipment The following additional equipment is available for t

Performance descriptionOperating manual 806N Version 00.0 - 12/2012 11Parts set: Controlled 2-way needle thread tensionFor especially flexible stitche

Safety instructions12 Operating manual 806N Version 00.0 - 12/20123 Safety instructionsThis section contains basic instructions for your safety. Rea

Safety instructionsOperating manual 806N Version 00.0 - 12/2012 13Work on electrical equipment may only be carried out by qualified special-ists.Only

Safety instructions14 Operating manual 806N Version 00.0 - 12/2012The following safety devices are mounted on the machine:Figure Designation Purpose

Safety instructionsOperating manual 806N Version 00.0 - 12/2012 153.2 Signal words and symbols used in warningsWarnings in the text are distinguished

Safety instructions16 Operating manual 806N Version 00.0 - 12/2012Type and source of the dangerConsequences in the event of noncompliance Measures

806N device descriptionOperating manual 806N Version 00.0 - 12/2012 174 806N device descriptionThe 806N sewing unit is system for automatically sewing

Operating manual 806N Version 00.0 - 12/2012

806N device description18 Operating manual 806N Version 00.0 - 12/2012Components of the 806NAn illustration with a detailed description can be found

806N device descriptionOperating manual 806N Version 00.0 - 12/2012 194.1.2 Edge folding stationPlace the fabric parts to be sewn on the edge folding

806N device description20 Operating manual 806N Version 00.0 - 12/2012Detailed description of the key panelThe individual elements of the key panel

806N device descriptionOperating manual 806N Version 00.0 - 12/2012 21Detailed description of the keysThe manual keys and the foot switch are used to

806N device description22 Operating manual 806N Version 00.0 - 12/20124.1.4 StackerAfter sewing the fabric parts together, the machine stacks the pr

806N device descriptionOperating manual 806N Version 00.0 - 12/2012 234.2 Software descriptionThe operating terminal is used to control the machine. Y

806N device description24 Operating manual 806N Version 00.0 - 12/20124.2.2 Operating software functionsThe functions of the individual user interfa

806N device descriptionOperating manual 806N Version 00.0 - 12/2012 25Pocket modeselectionwindowOn the Start screen, you use the Reference machine but

806N device description26 Operating manual 806N Version 00.0 - 12/2012User interface 1 You go to this user interface by selecting the seam program.

806N device descriptionOperating manual 806N Version 00.0 - 12/2012 27User interface 2 From User interface 1, you use the Global parameters button t

Table of contentsOperating manual 806N Version 00.0 - 12/2012 1Table of contents1 About this operating manual ...

806N device description28 Operating manual 806N Version 00.0 - 12/2012Setting options on user interface 2The respective section of the operating man

806N device descriptionOperating manual 806N Version 00.0 - 12/2012 29Exit selectionwindowFrom the Start screen, you use the Exit button to reach th

806N device description30 Operating manual 806N Version 00.0 - 12/20124.2.3 Operating software versionThe operating software version is important fo

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 315 Operating instructionsThe 806N sewing unit is system for automatically sewing o

Operating instructions32 Operating manual 806N Version 00.0 - 12/20125.1 Switching on the machineThe machine is switched on through the compressed a

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 332. Turn the main switch from the "O" position (1) to the right into the

Operating instructions34 Operating manual 806N Version 00.0 - 12/20125.2.1 Making the basic settingsWithout making the basic settings via the softwa

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 35This is how you access menu 1:1. At the bottom left of the initial screen, press

Operating instructions36 Operating manual 806N Version 00.0 - 12/2012Seam programcannot beselectedIf no pocket seam program can be selected in the s

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 37 Figure 21: Menu 1The Start key lights up green.5.2.2 Inserting the thread reelT

Table of contents2 Operating manual 806N Version 00.0 - 12/20125.5 Sewing in two-pocket mode...585.

Operating instructions38 Operating manual 806N Version 00.0 - 12/20123. Pull the thread to the machine through the thread reel holder thread guides.

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 395.2.4 Threading in the needle threadAfter a thread reel and needle have been fitt

Operating instructions40 Operating manual 806N Version 00.0 - 12/20126. Guide the thread clockwise around the main tensioner (9).7. Feed the thread

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 41 Figure 25: Bobbin and bobbin capsuleRemoving thebobbinRemove the bobbin as follo

Operating instructions42 Operating manual 806N Version 00.0 - 12/2012Running thebobbin emptyIf too many stitches have been entered it is possible fo

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 43Front viewRear viewHose insert– only for 806N-121, so that the pocket fold remain

Operating instructions44 Operating manual 806N Version 00.0 - 12/2012Initiatinga changeof shapeThis is how you initiate a change of shape:1. Navigat

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 45The transfer plate moves into the basic position.Middle slide and edge folding f

Operating instructions46 Operating manual 806N Version 00.0 - 12/20121. Pull off the hose from the hose connecting piece (5) in an upwards direction

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 47Hose insert Remove the hose insert (806N-121 only) as follows: Figure 29: Removin

Table of contentsOperating manual 806N Version 00.0 - 12/2012 36.5.1 Setting up ...

Operating instructions48 Operating manual 806N Version 00.0 - 12/2012Transfer plate This is how you remove the transfer plate: Figure 30: Removing t

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 49Step 2:Insertingthe shapingassemblyInsert the shaping assembly components in the

Operating instructions50 Operating manual 806N Version 00.0 - 12/2012 Figure 33: Peg and plastic holder4. Firmly press the connecting piece (1) on t

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 51Hose insert Fit the hose insert (806N-121 only) as follows: Figure 34: Fitting th

Operating instructions52 Operating manual 806N Version 00.0 - 12/2012Middle slide This is how you insert the middle slide: Figure 35: Inserting the

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 53Edge foldingframeThis is how you insert the edge folding frame: Figure 36: Insert

Operating instructions54 Operating manual 806N Version 00.0 - 12/20128. Turn the screw handle (2) to the right until the coupling strip (4) is secur

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 555.4 Sewing with default settingsIf all aspects in the checklist from  section 5.

Operating instructions56 Operating manual 806N Version 00.0 - 12/2012This is how you sew using the default settings: Figure 37: Overview of the edge

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 571. Place the basic part onto the sewing material support (4) and align it.2. Pres

Table of contents4 Operating manual 806N Version 00.0 - 12/2012

Operating instructions58 Operating manual 806N Version 00.0 - 12/2012Stacker inactive If the machine is not stacking the material to be sewn, then a

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 592. Press the 2-pocket mode button .The selection window for the seam program ap

Operating instructions60 Operating manual 806N Version 00.0 - 12/20123. Select a pocket seam program for the left pocket. Figure 40: Seam program se

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 61 Figure 42: Menu 1 in 2-pocket modeThe Start key lights up green. You are asked

Operating instructions62 Operating manual 806N Version 00.0 - 12/20125.6.2 Setting the bobbin counterThe bobbin counter indicates the amount of thre

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 63Bobbin counter You set the bobbin counter in the Bobbin menu screen as follows:1.

Operating instructions64 Operating manual 806N Version 00.0 - 12/20127. Press the Exit button to exit the Bobbin menu.You are returned to Menu 1.

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 65Operating You operate the Slide automatically forward mode as follows:The Start b

Operating instructions66 Operating manual 806N Version 00.0 - 12/20125.6.6 Initiating a change of shapeDifferent shaping assemblies are required for

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 67The operation of the Work step-by-step mode is described in detail in  Section 5

About this operating manualOperating manual 806N Version 00.0 - 12/2012 51 About this operating manualThe operating manual for the 806N sewing unit wa

Operating instructions68 Operating manual 806N Version 00.0 - 12/20123. Press the Stroke position button again to deactivate this mode.The button

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 69The button is now highlighted in green. The following message is dis-played if t

Operating instructions70 Operating manual 806N Version 00.0 - 12/20122. Press the Automatic air suction button .The button is now highlighted in g

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 71No stacking Note that sewn products can only be stacked when a stacker is actuall

Operating instructions72 Operating manual 806N Version 00.0 - 12/20124. Press the Confirm button to confirm the entered value.The selection windo

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 735.7.10 Setting the motor speedThe speed of the sewing motor can be set between 10

Operating instructions74 Operating manual 806N Version 00.0 - 12/20125.8 Activities on the machineThis section describes activities that do not rela

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 75The number of stitches you can make with the hook thread depends on the type of t

Operating instructions76 Operating manual 806N Version 00.0 - 12/20125.8.3 Adjusting the hook thread tensionTogether with the needle thread tension,

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 775.8.4 Inserting/changing the needleA needle must be present for sewing. The needl

About this operating manual6 Operating manual 806N Version 00.0 - 12/2012InformationnotesContent of information notesInformation notes are identifie

Operating instructions78 Operating manual 806N Version 00.0 - 12/20123. If necessary, release the screw (1) on the needle bar using an SW 1.5 hex ke

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 79• The machine enters the Safe stop mode.• The sewing head is raised.Proceed as fo

Operating instructions80 Operating manual 806N Version 00.0 - 12/20125.9 Switching off the machineSwitching off the machine needs two steps:• Shutti

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 81 Figure 55: Switching off the main switch3. Turn the shut-off valve to the right

Operating instructions82 Operating manual 806N Version 00.0 - 12/20125.10 How to act in the case of an emergency (EMERGENCY STOP)In emergency situat

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 83When the danger situation has passed and you can continue working the safety devi

Operating instructions84 Operating manual 806N Version 00.0 - 12/20125.11 Maintenance (daily)The machine must be thoroughly cleaned after each shift

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 85Clean the machine as follows:1. Shut down the machine by shutting down the operat

Operating instructions86 Operating manual 806N Version 00.0 - 12/2012Use only DA10 sewing machine oil or an equivalent oil conforming to the followi

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 87Check the oil levels WEEKLY:Checking the oillevels1. Perform at least 20 sewing c

About this operating manualOperating manual 806N Version 00.0 - 12/2012 7• The deployment of untrained personnel• Using spare parts not approved1.5.1

Operating instructions88 Operating manual 806N Version 00.0 - 12/2012Possible malfunctions:Fault Removal/remedial actionBroken thread Thread the nee

Operating instructionsOperating manual 806N Version 00.0 - 12/2012 89A technician must be consulted for correcting errors that are not listed here.Err

Set-up instructions90 Operating manual 806N Version 00.0 - 12/20126 Set-up instructionsThe aspects relating to set-up are explained below. Keep to t

Set-up instructionsOperating manual 806N Version 00.0 - 12/2012 916.3 Removing/mounting coversThe covers are divided into covers above and below the t

Set-up instructions92 Operating manual 806N Version 00.0 - 12/2012 Figure 63: Covers on the rear side of the machineAbove the tablelevelThe correct

Set-up instructionsOperating manual 806N Version 00.0 - 12/2012 93Cover (7) - Front right1. Release the screw using a hey key through the hole.2. Pull

Set-up instructions94 Operating manual 806N Version 00.0 - 12/2012Above the tablelevelThe correct sequence for removing the covers above the table l

Set-up instructionsOperating manual 806N Version 00.0 - 12/2012 95Cover (4) - Front left 1. Simply hang the cover in place.Cover (7) - Front right1. F

Set-up instructions96 Operating manual 806N Version 00.0 - 12/2012 Figure 64: Sewing head transport lockEdge foldingstationThe edge folding station

Set-up instructionsOperating manual 806N Version 00.0 - 12/2012 976.5 Setting up/connecting the sewing unitFollow the steps described here for setting